Flexo Folding Gluer Carton Production Line
Max running speed:350m/min
Max packaging speed:20packages/min
Purpose and Features:
- CNC control system, fault display, production control, remote maintenance.
- Automatic detection and positioning system, fast plate loading drive system, quick plate change.
- Widened dust box, anti-static device, central dust collection, pressure protection, effective dust removal.
- Adopts alloy steel precision ground gears for suction wheel transmission and drive to ensure accuracy and longevity.
- Double-seat "forming, slotting" with precise guiding and regulating wheel system, explosion-proof wire, excellent folding and forming effects.
- "Up and down" high-speed paper stacking and recycling collection system, protecting against surface abrasion, high production efficiency.
- Electrical components, transmission bearings, etc., use international brands, certified by European CE.
Counting Output Unit:
- "Up and down" collection system to effectively protect against surface abrasion, high production adaptability.
- High-frequency box correction, fan-assisted paper dropping, pneumatic flattening, circulating transmission.
- Multi-servo drive control high-speed counting stacking recycling collection system, ensuring high productivity.
- Conveyor belt output for counting unit, paper pressing roller assist, electrically adjustable paper gap.
- Horizontal movement electric adjustment for counting output unit.
Folding Unit:
- Extended high-strength folding box bridge arm to ensure folding accuracy and high-speed stability.
- Uses linear guide synchronous lateral movement system, with a high-strength bridge support in the middle for smooth displacement.
- Elastic guiding roller system with adjustable clearance, protecting against compression damage, effectively solving paper jam issues.
- Folding shaping guiding wheel system, with guide bars for assistance, good folding effect with upper and lower belt clamping conveyance.
- Rear suction belt transmission, independently driven motor on both sides for correcting deviations effectively.
Transfer Unit:
- CNC linked control, convenient and fast adjustment.
- Elastic guiding pressure roller device, upper and lower belt clamping transmission.
- Multiple debris removal devices: air knife, brush, electric roller brush, excellent debris removal effect.
- Constant temperature adjustable gluing system, maintaining consistent glue temperature for optimal bonding characteristics.
- Mesh hole large glue wheel system, stable gluing, controlled glue amount, electrically adjustable position.
Features of equipment:
- Introduction
- 1. All paper conveying belts can be moved independently. The paper conveying belts are equipped with paper pressing wheels, fans, and brushes to clean up the waste paper to the greatest extent. Guide wheel device, upper and lower belt clamping transmission. Electric left and right walking, easy to adjust the size
- 2. Gluing wheel: Made of stainless steel, more durable and corrosion-resistant. The glue hopper is equipped with linear guides, making position adjustment more convenient and accurate.
- 3. Folding part: The main function is to fold the carton down, and use the correction plate to correct the pressure line for the second time to fold the carton into a standard box.
- 4. For molding cleaning, if the scraping part and folding part have not been cleaned up, the waste paper scraps will be cleaned again.
- 5. Pat the parts together: Pat the points together, and push them out with an accurate number through counting light, counting, and correction.
- 6. Output part: After pushing out, the above paper holder presses smoothly for output.
Mechanical configuration of packaging department:
(1), Taizhou Haoli reducer
(2), AirTAC cylinder, solenoid valve
(3), Guangdong Duffy power transmission shaft
(4), Bearing Harbin
Electrical configuration:
(1), Panasonic PLC
(2), Siemens contactor
(3), Schneider button
(4), switching power supply: Taiwan MEAN WELL
(5), Photoelectric switch Beifuning
(6), Relay Omron
(7) Human-machine interface Kunlun Tongtai
- 8. Control panel; adopts PLC control and has functions such as zeroing and memory. (PLC combined with touch screen control can be selected)
- 9. The controller panel for each action of the machine controls the left and right movement, the rise and fall of the paper platen, etc.
Machine parts selection:
1. Automatic glue supply, circulating glue, never glue break, no need to manually add glue, saving time and effort. Suitable for all kinds of glue.
2. Stainless steel glue coating wheel, corrosion-resistant, wear-resistant, glue coating evenly, saving glue, the amount of glue used is about one-third of the amount of manual glue coating.
3. The folding part is equipped with an adjustable multi-pass pressing wheel set, which makes the carton folding smoother and the gluing more beautiful and accurate.
4. The counting section corrects the carton stacking, and the stacking and output are safe, stable, accurate and error-free. It is digitally controlled and easy to operate. It can be input without stopping the machine.
Machine parameter
The maximum speed: 320 meters/minute
Maximum number of packages launched: 20 packages
Maximum cardboard size: 700mm*500mm
Minimum cardboard size: 195mm*105mm
Maximum width of cardboard (including swing cover): 1100mm
Minimum width of cardboard (including swing cover): 240mm
Maximum stacking height: 350mm
Minimum stacking height: 80mm
Maximum quantity per pack: 50 pcs
Minimum quantity per package: 10 pcs
Belt: Siglin (China-Germany joint venture)
| Model | 2400 Model | 2600 Model | 2800 Model | 2000 Model |
| Size A(mm) | 80-660 | 80–660 | 80-660 | 80-660 |
| Size B(mm) | 470-2400 | 600–2600 | 600-2800 | 600-2000 |
| Size C(mm) | 130-660 | 165–660 | 165-660 | 135-660 |
| Size D(mm) | 170-1050 | 240–1200 | 240-1200 | 200-1000 |
| Installation area(mm) | 10-3m | 10.5-3.5m | 10.5-3.7m | 10-3.5m |
| Power(KW) | 8kw | 8kw | 8kw | 8kw |
| Total weight(T) | 5T | 5.5T | 5.5T | 5.5T |
This machine can process 2-8 mm three-layer and five-layer corrugated cardboard
Maintenance and lubricating diagram
For the marked areas in the picture, pay attention to regular refueling and maintenance "once every half a month" to ensure the normal operation of the machine and a longer service life of the machine.
Foundation diagram
Attachment
Safe operation:
1. Before taking up work, you must wear work clothes and work shoes, fasten the buttons and cuffs, and do not put items in your pockets that are easy to fall.
2. After the crew arrives at work, check that there are no people or debris within the operating range of the equipment. The protective cover on the equipment must be intact and not loose.
3. Before starting the equipment, the bell should ring and the alarm should be sounded. Only after re-confirming that no one is in the operating range of the equipment can it be started up.
4. When the equipment is in operation, it is strictly forbidden to touch all operating working surfaces with hands, and maintenance and wiping work are not allowed. It is not allowed to cross the running parts.
5. Crew members should strictly adhere to their posts according to the division of labor, and are prohibited from skipping posts or leaving their posts without permission. They should always pay attention to the operation of the equipment.
6. When the equipment is in operation, it is strictly forbidden to touch all operating working surfaces with hands, and maintenance and wiping work are not allowed. It is not allowed to cross the running parts.
7. Crew members should strictly adhere to their posts according to the division of labor, and are prohibited from skipping posts or leaving their posts without permission. They should always pay attention to the operation of the equipment.
If an abnormality is found, shut down the machine immediately.
8. When working, no one is allowed to play around the equipment or make loud noises.
9. During the work process, the work place should be kept clean and smooth. Make sure there is no clutter around the device. Tools and parts should be placed in designated locations.
10. The operator of this machine should be familiar with the functions and locations of the main buttons of the equipment. If an accident occurs, anyone can press the emergency stop switch.
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